Alright, on to valves shim sizes.
The cylinder head assembly of most engines will wear out before it resorts to telling you it has had enough by catastrophically failing. Diagnosing these wear signs and knowing when it is time to replace components is the key to keeping the cylinder head assembly from failing. Due to the aggressive camshaft profiles, high compression ratios, and high RPMs required to make a lot of power, the valves and seats typically are the first parts to wear out within the cylinder head. Worn valves and seats will cause the engine to become difficult to start, have low compression, and have reduced power.
The important takeaway here is that if the coating is only a few thousandths of an inch thick, the valve can only be adjusted a few thousandths of an inch before it will have worn through the coating. Monitoring the starting valve shim size once the engine has been broken in (or new valves installed) and comparing that size to the shims required the next time the clearances are adjusted is a great way to assess valve health. Normally within the first 3-5 hours of breaking in a new engine the valve shim sizes may change slightly. This is due to the mating of the new valves to the seats and any valve seat creep which may occur. After this occurs and the valves have been shimmed to compensate, usually an adjustment up to around 0.004” (0.10mm) is all that can be done before a valve has worn through its hardened surface. Once this happens the valve face will wear much more quickly and start to wear out the seat as well. This will result in more frequent valve shim intervals and necessitate the need for having the valve seats cut. By paying attention to changes in shim sizes you will be able to approximate when the valves have worn through their hardened surfaces and must be replaced.
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